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The DOT Vehicle Inspection form plays a crucial role in ensuring the safety and compliance of commercial vehicles on the road. This form is used during annual periodic inspections to assess various components of a vehicle, including the brake system, steering, lighting devices, and tires, among others. Each section of the form allows certified inspectors to mark whether a vehicle component is in good condition or needs repair. The form also includes essential details such as the names and addresses of the inspecting company and the vehicle's registered owner, as well as the date and time of the inspection. Technicians must sign the report, certifying that they meet the necessary qualifications and adhere to federal regulations. The inspection results must be documented accurately and kept on file for at least fourteen months. By following these guidelines, motor carriers can help ensure that their vehicles remain safe and reliable, protecting both drivers and the public.

Key takeaways

Filling out and using the DOT Vehicle Inspection form is a critical process for ensuring the safety and compliance of commercial vehicles. Here are key takeaways to consider:

  • The form must include the name and address of the inspecting company or agency, along with the registered owner's name.
  • Accurate completion of the form is essential. The inspector must certify that they meet the requirements of 49 CFR §396.17.
  • Each vehicle component inspected must be marked clearly as either OK, Needs Repair, or Not Applicable.
  • Repair dates should be filled in for any components marked as needing repair.
  • The inspection report must be kept on file for a minimum of fourteen months from the date of completion.
  • It is mandatory to have the inspection report available on board the vehicle, either as a copy or on a compliant decal.
  • The inspector must be qualified and possess the necessary skills and tools for conducting the inspection.
  • Specific qualifications for inspectors are outlined in 49 CFR §396.19, emphasizing the need for training and experience.
  • Brake inspectors must meet additional qualifications as specified in 49 CFR §396.25, ensuring they can perform brake service and inspections effectively.
  • Both the mechanic/inspector and the employer/supervisor must sign the form, certifying the accuracy of the information provided.

Understanding these takeaways can help ensure compliance and enhance vehicle safety standards. Proper documentation and adherence to regulations are essential for all parties involved in the inspection process.

Documents used along the form

The DOT Vehicle Inspection form is an essential document for ensuring the safety and compliance of commercial vehicles. Along with this form, several other documents may be required to support the inspection process and maintain proper records. Here is a list of related forms and documents that are commonly used in conjunction with the DOT Vehicle Inspection form.

  • Vehicle Registration: This document proves that the vehicle is legally registered with the state. It includes details such as the owner's name, vehicle identification number, and registration expiration date.
  • Insurance Certificate: This certificate shows that the vehicle is insured. It typically includes the policy number, coverage details, and the insurance provider's contact information.
  • Maintenance Records: These records provide a history of all maintenance and repairs performed on the vehicle. They help demonstrate compliance with safety standards and can be crucial during inspections.
  • Driver Qualification File: This file contains important information about the driver, including their driving history, medical certifications, and training records. It ensures that the driver meets the necessary qualifications to operate the vehicle.
  • Bill of Lading: This document serves as a receipt for goods transported by the vehicle. It outlines the details of the shipment, including the type of cargo, destination, and shipping terms.
  • Operating Agreement - A document that outlines the rights and responsibilities of LLC members, ensuring clarity and guiding financial decisions for the business. For a comprehensive template, visit Formaid Org.
  • Pre-Trip Inspection Checklist: This checklist is used by drivers to perform a thorough inspection of the vehicle before starting a trip. It covers critical components such as brakes, lights, and tires.
  • Accident Report: If the vehicle is involved in an accident, this report documents the details of the incident. It is essential for insurance claims and any legal proceedings that may arise.
  • Fuel Purchase Receipts: These receipts provide proof of fuel purchases made for the vehicle. They can be useful for tracking expenses and ensuring compliance with regulations regarding fuel usage.
  • Driver's Logbook: This logbook records the driver's hours of service, including driving time and rest periods. It helps ensure compliance with regulations regarding maximum driving hours.

Having these documents readily available can facilitate a smoother inspection process and help ensure compliance with all relevant regulations. Proper record-keeping is crucial for maintaining vehicle safety and operational efficiency.

Dos and Don'ts

When filling out the DOT Vehicle Inspection form, it's essential to be thorough and accurate. Here’s a helpful list of what to do and what to avoid.

  • Do ensure all required fields are filled out completely, including the inspector's name and the vehicle's identification number.
  • Do mark each component accurately as either OK, Needs Repair, or Not Applicable.
  • Do double-check the repair dates for any items that need attention.
  • Do certify that the inspection has been done accurately by signing and dating the report.
  • Do keep a copy of the report on board the vehicle for compliance purposes.
  • Don't leave any sections blank; incomplete forms can lead to compliance issues.
  • Don't use vague terms when describing issues; be specific about what needs repair.
  • Don't forget to include your qualifications if you are certifying the inspection.
  • Don't rush through the inspection; take your time to ensure accuracy.
  • Don't ignore the importance of following federal and state regulations during the inspection process.

Common mistakes

Filling out the DOT Vehicle Inspection form can seem straightforward, but many people make common mistakes that can lead to serious issues. One frequent error is not providing complete information. Every section of the form must be filled out, including the name of the inspecting company, the registered owner’s name, and the date of inspection. Leaving any of these fields blank can cause delays or complications down the line.

Another mistake is failing to check all necessary components. The inspection covers a wide range of vehicle parts, from the brake system to the tires. Skipping over any items or marking them as “OK” without proper inspection can lead to unsafe driving conditions. It’s essential to take the time to inspect each component thoroughly.

Some people also forget to sign the form. The technician's signature is a crucial part of the inspection report. Without it, the report may not be considered valid. Additionally, the inspector must ensure they are qualified and can provide proof of their qualifications. Not doing so can lead to compliance issues.

Another common oversight is not marking the inspection results correctly. The form uses specific symbols to indicate whether a component is OK, needs repair, or does not apply. Misunderstanding these markings can lead to confusion and miscommunication about the vehicle's condition.

People sometimes neglect to fill in repair dates for items that need attention. It’s important to document when repairs are needed and when they are completed. This helps maintain a clear record of the vehicle’s maintenance history and ensures that issues are addressed promptly.

Some individuals also fail to keep a copy of the report on board the vehicle. According to regulations, this report must be available, either as a copy or on a decal. Not having it accessible can lead to penalties during inspections by authorities.

Another mistake is not understanding the inspector qualifications. The form requires that inspectors meet specific criteria. If an unqualified person completes the inspection, the report may not hold up under scrutiny. It’s vital to ensure that the inspector has the necessary training and experience.

Additionally, people often overlook the importance of keeping the report for the required duration. The inspection report must be retained for at least fourteen months. Disposing of it too soon can lead to problems if the vehicle is ever questioned about its inspection history.

Lastly, some individuals may rush through the process. Taking the time to carefully complete the DOT Vehicle Inspection form is essential. Hurrying can lead to mistakes that compromise vehicle safety. A thorough and accurate inspection is not just a regulatory requirement; it’s crucial for the safety of everyone on the road.

File Characteristics

Fact Name Description
Purpose The DOT Vehicle Inspection Form is designed to document the annual inspection of commercial vehicles, ensuring they meet safety standards as mandated by federal regulations.
Governing Laws This form complies with federal regulations outlined in 49 CFR §396.17 and §396.21, which specify the requirements for vehicle inspections and the qualifications of inspectors.
Inspector Qualifications Inspectors must meet specific qualifications, including understanding inspection criteria and having relevant training or experience, as per 49 CFR §396.19.
Record Keeping The inspection report must be kept on file for a minimum of fourteen months from the date of completion, ensuring accountability and compliance.
Availability The inspection report must be readily available on the vehicle, either as a physical copy or a decal, in accordance with 49 CFR §396.17(c)(2).

Form Sample

Annual Periodic Vehicle Inspection Report

Name and Address of Inspecting Company or Agency

Registered Owner’s Name

 

Date

 

 

Time

 

 

 

 

 

 

Street

 

Certified Inspector’s Name (Print or Type)

 

 

 

 

 

 

 

City, State, Zip Code

 

The signing of this inspection report certifies that the technician

 

 

meets and exceeds all requirements of 49 CFR §396.17 and

Motor Carrier Operating Vehicle (If different from Owner)

compatible state regulations and that the technician has the

 

 

 

 

necessary tools, and is skilled in completion of the annual

Street

 

inspection, as listed in 49 CFR §396.17

 

 

 

 

 

 

 

 

 

 

 

 

City, State, Zip Code

 

 

 

 

 

 

 

Technician’s Signature______________________________

 

 

 

 

 

License Plate Number/State

Vehicle Identification Number

Vehicle Make

Vehicle Model

Model Year

 

 

 

 

 

 

Vehicle Components Inspected

OK

Need

Repair

Item

OK

Need

Repair

Item

OK

Need

Repair

Item

 

Repair

Date

Repair

Date

Repair

Date

 

 

 

 

1. BRAKE SYSTEM

 

 

 

5. FUEL SYSTEM

 

 

 

10. SUSPENSION

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Adjustment

 

 

 

Visible Leaks

 

 

 

Springs (cracked/broken/shifted)

 

 

 

 

Drums or Rotors

 

 

 

Fill Caps in place/intact

 

 

 

U-bolts. Hangers, etc.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hoses and/or Tubing

 

 

 

Tank(s) securely attached

 

 

 

Torque, Radius, Tracking Arms

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Lining

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

6. LIGHTING DEVICES

 

 

 

11. FRAME

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Warning (Low Pressure)

 

 

 

Headlamps

 

 

 

Frame Members

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tractor Protection Valve

 

 

 

Front Turn Signals

 

 

 

Tire & Wheel Clearance

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air Compressor

 

 

 

Front ID/Clearance Lamps

 

 

 

Sliding Subframe (adj. axle)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Service Brakes

 

 

 

Side Marker Lamps – Left

 

 

 

12. TIRES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Parking Brakes

 

 

 

Side Marker Lamps -Right

 

 

 

Steering Axle Tires -Condition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electric Brakes

 

 

 

Rear Turn Signals

 

 

 

Steering Tires - over 4/32” tread

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Hydraulic Brakes

 

 

 

Stop Lamps

 

 

 

Other Tires – Condition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Vacuum Brakes

 

 

 

Tail Lamps

 

 

 

Other Tires – over 2/32” tread

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Warning (Sys Failure)

 

 

 

Rear ID/Clearance Lamps

 

 

 

 

 

 

 

 

 

 

 

 

 

13. WHEELS & RIMS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Reflectors / Ref Tape

 

 

 

Lock/Slide Ring

 

 

 

 

2. STEERING SYSTEM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Free Play (Lash)

 

 

 

 

 

 

 

Fasteners

 

 

 

 

 

 

 

7. COUPLING DEVICES

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Steering Column

 

 

 

5T H Wheel

 

 

 

Disk/Spoke Condition

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Front Axle Beam

 

 

 

Pintle Hooks

 

 

 

Welds

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Steering Gear Box

 

 

 

Drawbar Eye

 

 

 

 

 

 

 

 

 

 

 

 

 

List any other condition

 

 

 

 

 

 

 

 

 

 

 

 

which may affect safe

 

 

 

 

Pittman Arm

 

 

 

Drawbar Tongue

 

 

 

 

 

 

 

 

 

 

 

 

 

 

vehicle operation

 

 

 

 

Ball & Socket Joints

 

 

 

Safety Devices

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tie Rods & Drag Links

 

 

 

8. EXHAUST SYSTEM

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Nuts, Bolts, Fasteners

 

 

 

Leaks

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Power Steering Fluid

 

 

 

Placement

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

3. WINDSHIELDS

 

 

 

9. SAFE LOADING

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Securement Devices

 

 

 

 

 

 

 

 

4. WIPERS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MARK COLUMNS AS FOLLOWS: x = OK; o = Needs repair; NA = Does not apply; Fill in Repair date as appropriate

I CERTIFY THE ANNUAL VEHICLE INSPECTION HAS BEEN DONE ACCURATELY AND COMPLETELY. I FURTHER CERTIFY THAT THIS INSPECTION COMPLIES WITH THE REQUIREMENTS OF 49 CFR §396.21.

This information must be available on board the vehicle, either as a copy of this report, or on a decal that complies with 49 CFR §396.17(c)(2). This report must be kept a minimum of fourteen months from date of completion

Certified Inspector’s Signature:

 

Date:

 

 

 

INSPECTOR QUALIFICATIONS

Certification — 49 CFR §396.19

Motor carriers are responsible for ensuring that individual(s) performing an annual inspection under §396.17 are qualified as follows:

Understands the inspection criteria set forth in Part 393 and Appendix G and can identify defective components

Is knowledgeable of and has mastered the methods, procedures, tools and equipment used when performing an inspection

Is capable of performing an inspection by reason of experience, training, or both, and qualifies in one of the following categories (check all that apply):

I.___ Successfully completed a State or Federal training program or has certificate from a State or Canadian Province which qualifies the person to perform commercial vehicle safety inspections.

Specify: _______________________________________

II.___ Have a combination of training or experience totaling at least one year as follows (check all that apply):

a.___ Participation in a truck manufacturer-sponsored training program or similar commercial training program designed to train students in truck operation and maintenance.

Where and Date: _____________________________________________________

b.___ (years) experience as a mechanic or inspector in a motor carrier maintenance program.

Name and Date: _____________________________________________________

c.___ (years) experience as a mechanic or inspector in truck maintenance at a commercial garage, fleet leasing company, or similar facility.

Name of Facility and Dates: ____________________________________________

d.___ (years) experience as a commercial vehicle inspector for a State, Provincial, or Federal Government.

Where and Dates: ____________________________________________________

I certify the above information is true and accurate to the best of my knowledge.

Employee ______________________________________

________________

Signature of Mechanic/Inspector

Date

Motor Carrier/Company ____________________________________

________________

Signature of Employer/Supervisor

Date

Evidence of Inspector Qualification is on file at:

_______________________________

BRAKE INSPECTOR QUALIFICATIONS

Certification — 49 CPR §396.25

“Brake Inspector” means any employee of a motor carrier who is responsible for ensuring all brake inspections, maintenance, service, or repairs to any commercial motor vehicle, subject to the motor carrier’s control, meet the applicable Federal standards.

No motor carrier shall require or permit any employee who does not meet minimum brake inspector qualifications to be responsible for the inspection, maintenance, service or repairs of any brakes on its commercial motor vehicles.

Minimum Qualifications

Understands and can perform brake service and inspection

Is knowledgeable of and has mastered the methods, procedures, tools and equipment necessary to perform brake service and inspection

Is capable of performing brake service or inspection by reason of experience, training, or both, and qualifies in one of the following categories (check all that apply):

I.___Has successfully completed an apprenticeship program sponsored or approved

by a State, Canadian Province, a Federal agency or labor union, or has a certificate from a State or Canadian Province which qualifies the person to perform brake service or inspections.

Specify: ________________________________________________________________

II.___ Has brake-related training or experience or a combination thereof totaling at least one year as follows (check all that apply):

a.___Participation in a brake maintenance or inspection training program sponsored by a brake or vehicle manufacturer or similar commercial training program.

Where and Date:_______________________________________________

b.___ (years) experience performing brake maintenance or inspection in a motor carrier maintenance program.

Name and Date:_______________________________________________

c.___ (years) experience performing brake maintenance or inspection at a commercial garage, fleet leasing company, or similar facility.

Name of Facility and Dates:______________________________________

I certify the above information is true and accurate to the best of my knowledge.

Employee ______________________________________

________________

Signature of Mechanic/Inspector

Date

Motor Carrier/Company ____________________________________

________________

Signature of Employer/Supervisor

Date

Evidence of Inspector Qualification is on file at:

_______________________________